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Investigation of HVOF-sprayed WC- and NiCr-based coatings to improve corrosion and wear performance of high-strength steel

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Resumo:Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)
Autores principais:Voorwald, Herman Jacobus Cornelis
Outros Autores:dos Santos Vieira, Luiz Fábio; de Oliveira Velloso, Verônica Mara; Fernandes, Martin Ferreira; Cioffi, Maria Odila Hilário
Assunto:Corrosion Electroplated hard chromium HVOF Wear
Ano:2022
País:Brasil
Tipo de documento:artigo
Tipo de acesso:acesso aberto
Instituição associada:IBICT
Idioma:inglês
Origem:Oasisbr
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author Voorwald, Herman Jacobus Cornelis
author2 dos Santos Vieira, Luiz Fábio
de Oliveira Velloso, Verônica Mara
Fernandes, Martin Ferreira
Cioffi, Maria Odila Hilário
author2_role author
author
author
author
author_facet Voorwald, Herman Jacobus Cornelis
dos Santos Vieira, Luiz Fábio
de Oliveira Velloso, Verônica Mara
Fernandes, Martin Ferreira
Cioffi, Maria Odila Hilário
author_role author
country_str BR
creators_json_txt [{\"Person.name\":\"Voorwald, Herman Jacobus Cornelis\"},{\"Person.name\":\"dos Santos Vieira, Luiz Fábio\"},{\"Person.name\":\"de Oliveira Velloso, Verônica Mara\"},{\"Person.name\":\"Fernandes, Martin Ferreira\"},{\"Person.name\":\"Cioffi, Maria Odila Hilário\"}]
datacite.creators.creator.creatorName.fl_str_mv Voorwald, Herman Jacobus Cornelis
dos Santos Vieira, Luiz Fábio
de Oliveira Velloso, Verônica Mara
Fernandes, Martin Ferreira
Cioffi, Maria Odila Hilário
datacite.date.Accepted.fl_str_mv 2022-03-01T00:00:00Z
datacite.date.available.fl_str_mv 2022-05-01T14:35:29Z
datacite.date.embargoed.fl_str_mv 2022-05-01T14:35:29Z
datacite.rights.fl_str_mv http://purl.org/coar/access_right/c_abf2
datacite.subjects.subject.fl_str_mv Corrosion
Electroplated hard chromium
HVOF
Wear
datacite.titles.title.fl_str_mv Investigation of HVOF-sprayed WC- and NiCr-based coatings to improve corrosion and wear performance of high-strength steel
dc.creator.none.fl_str_mv Voorwald, Herman Jacobus Cornelis
dos Santos Vieira, Luiz Fábio
de Oliveira Velloso, Verônica Mara
Fernandes, Martin Ferreira
Cioffi, Maria Odila Hilário
dc.date.Accepted.fl_str_mv 2022-03-01T00:00:00Z
dc.date.available.fl_str_mv 2022-05-01T14:35:29Z
dc.date.embargoed.fl_str_mv 2022-05-01T14:35:29Z
dc.description.none.fl_str_mv Processo FAPESP: 2019/02125–1
While electroplated hard chromium (EHC) coatings enhance corrosion resistance and wear strength, it does decrease the fatigue performance of mechanical components due to the existence of tensile stresses and cracking in the coatings. The high-velocity oxy-fuel (HVOF) thermal spray process is a potential alternative coating process with lower impact on the fatigue strength. The present study aimed to investigate the wear and corrosion properties of AISI 4340 steel coated with HVOF-sprayed WC- and NiCr-based coatings of WC-CrC-Ni, Ni–Cr-B-Si-Fe and Ni-20Cr as a substitution for EHC coating. Salt spray and pin-on-disk tests were carried out to evaluate the corrosion and wear resistance of the coatings. From the WC- and NiCr-based coatings evaluated, Ni-20Cr and WC-CrC-C-Ni achieved superior corrosion resistance compared to EHC, but with Ni–Cr-B-Si-Fe having inferior performance to all the compositions and the EHC. The HVOF coating that resulted in the highest wear resistance was Ni-20 Cr, followed by Ni–Cr-B-Si-Fe and WC-CrC-Ni coatings. Both Ni-20 Cr and Ni–Cr-B-Si-Fe had better wear performance than EHC. The wear mechanisms were investigated through energy-dispersive spectroscopy (EDS) and scanning electron microscopy (SEM) techniques. The primary wear mechanism of Ni–Cr-B-Si-Fe, WC-CrC-Ni and Ni-20Cr HVOF thermal-sprayed coatings was found to be adhesive. Regarding the combination of both corrosion and wear performances, the Ni-20Cr HVOF coating was the only one that improved both properties compared to EHC since it reduced the pin/disk volume loss by about 60% and withstood 1000 h in a salt spray environment.
dc.identifier.none.fl_str_mv http://hdl.handle.net/11449/234208
dc.language.none.fl_str_mv eng
dc.rights.none.fl_str_mv http://purl.org/coar/access_right/c_abf2
dc.source.none.fl_str_mv reponame:Repositório Institucional da UNESP
instname:Universidade Estadual Paulista (UNESP)
instacron:UNESP
dc.subject.none.fl_str_mv Corrosion
Electroplated hard chromium
HVOF
Wear
dc.title.fl_str_mv Investigation of HVOF-sprayed WC- and NiCr-based coatings to improve corrosion and wear performance of high-strength steel
dc.type.none.fl_str_mv http://purl.org/coar/resource_type/c_6501
description Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)
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eu_rights_str_mv openAccess
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identifier.url.fl_str_mv http://hdl.handle.net/11449/234208
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organization_str_mv urn:organizationAcronym:oasisbr
person_str_mv Voorwald, Herman Jacobus Cornelis
dos Santos Vieira, Luiz Fábio
de Oliveira Velloso, Verônica Mara
Fernandes, Martin Ferreira
Cioffi, Maria Odila Hilário
publishDate 2022
repo_facet_str urn:repositoryAcronym:oasisbr{{{_:::_}}}Oasisbr
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spelling Investigation of HVOF-sprayed WC- and NiCr-based coatings to improve corrosion and wear performance of high-strength steelVoorwald, Herman Jacobus Cornelisdos Santos Vieira, Luiz Fábiode Oliveira Velloso, Verônica MaraFernandes, Martin FerreiraCioffi, Maria Odila HilárioCorrosionElectroplated hard chromiumHVOFWearopen accesshttp://purl.org/coar/access_right/c_abf2http://hdl.handle.net/11449/234208HandleJournal of the Brazilian Society of Mechanical Sciences and Engineering, v. 44, n. 3, 2022.N/AHasVersion1806-3691N/AHasVersion1678-5878N/AHasVersion2-s2.0-85125450381N/AHasVersionhttps://doi.org/http://dx.doi.org/10.1007/s40430-021-03320-xDOIhttp://hdl.handle.net/11449/234208Handlehttps://doi.org/10.1007/s40430-021-03320-xDOI2022-05-01T14:35:29Z2022-05-012022-03-01T00:00:00ZFundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)Processo FAPESP: 2019/02125–1While electroplated hard chromium (EHC) coatings enhance corrosion resistance and wear strength, it does decrease the fatigue performance of mechanical components due to the existence of tensile stresses and cracking in the coatings. The high-velocity oxy-fuel (HVOF) thermal spray process is a potential alternative coating process with lower impact on the fatigue strength. The present study aimed to investigate the wear and corrosion properties of AISI 4340 steel coated with HVOF-sprayed WC- and NiCr-based coatings of WC-CrC-Ni, Ni–Cr-B-Si-Fe and Ni-20Cr as a substitution for EHC coating. Salt spray and pin-on-disk tests were carried out to evaluate the corrosion and wear resistance of the coatings. From the WC- and NiCr-based coatings evaluated, Ni-20Cr and WC-CrC-C-Ni achieved superior corrosion resistance compared to EHC, but with Ni–Cr-B-Si-Fe having inferior performance to all the compositions and the EHC. The HVOF coating that resulted in the highest wear resistance was Ni-20 Cr, followed by Ni–Cr-B-Si-Fe and WC-CrC-Ni coatings. Both Ni-20 Cr and Ni–Cr-B-Si-Fe had better wear performance than EHC. The wear mechanisms were investigated through energy-dispersive spectroscopy (EDS) and scanning electron microscopy (SEM) techniques. The primary wear mechanism of Ni–Cr-B-Si-Fe, WC-CrC-Ni and Ni-20Cr HVOF thermal-sprayed coatings was found to be adhesive. Regarding the combination of both corrosion and wear performances, the Ni-20Cr HVOF coating was the only one that improved both properties compared to EHC since it reduced the pin/disk volume loss by about 60% and withstood 1000 h in a salt spray environment.engreponame:Repositório Institucional da UNESPinstname:Universidade Estadual Paulista (UNESP)instacron:UNESPjournal articlehttp://purl.org/coar/resource_type/c_6501literatureVoRhttp://purl.org/coar/version/c_970fb48d4fbd8a85
spellingShingle Investigation of HVOF-sprayed WC- and NiCr-based coatings to improve corrosion and wear performance of high-strength steel
Voorwald, Herman Jacobus Cornelis
Corrosion
Electroplated hard chromium
HVOF
Wear
status SINGLETON
status_str VoR
subject.fl_str_mv Corrosion
Electroplated hard chromium
HVOF
Wear
title Investigation of HVOF-sprayed WC- and NiCr-based coatings to improve corrosion and wear performance of high-strength steel
title_full Investigation of HVOF-sprayed WC- and NiCr-based coatings to improve corrosion and wear performance of high-strength steel
title_fullStr Investigation of HVOF-sprayed WC- and NiCr-based coatings to improve corrosion and wear performance of high-strength steel
title_full_unstemmed Investigation of HVOF-sprayed WC- and NiCr-based coatings to improve corrosion and wear performance of high-strength steel
title_short Investigation of HVOF-sprayed WC- and NiCr-based coatings to improve corrosion and wear performance of high-strength steel
title_sort Investigation of HVOF-sprayed WC- and NiCr-based coatings to improve corrosion and wear performance of high-strength steel
topic Corrosion
Electroplated hard chromium
HVOF
Wear
topic_facet Corrosion
Electroplated hard chromium
HVOF
Wear
url http://hdl.handle.net/11449/234208
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