The developed research presents a novel experimental study of the cost-effective MgO-Al2O3, MgO-CaZrO3 perovskite, and thermally stable YSZ ceramic composites for DBD plasma actuators in aerospace applications. This study focuses on the implementation of ceramic DBD plasma actuators for aerodynamic flow control and ice creation mitigation. For this purpose, electrical power consumption analysis, induced flow velocities assessment, and mechanical and thermal characterization were performed. MgO-Al2O3 presented higher induced velocities than its zirconia-based counterparts of up to 3.3 m/s, and lower heat dissipation, achieving a ceiling temperature of 46 ºC, being thereby the best-suited candidate for active flow control mechanisms. In contrast, YSZ had very high-power consumption translated into a maximum surface temperature of 155.4 ºC, establishing itself for ice mitigation. This extensive research evinces that the strategic combination of the developed ceramics’ thermomechanical, thermoelectric, and electromechanical properties allows them to be a promising breakthrough material for DBD plasma actuators.

Refractories containing magnesium aluminate spinel (MgAl2O4) are materials for emerging technology in several applications like cement and steelmaking processes. In order to deep the understanding of these castables, this work presents the microstructural characteristics of an alumina-magnesia/self-forming spinel castable. Several variables such as MgO content, firing temperature and spinel formation are analyzed through XRD and SEM analysis. The results showed that the processes of spinel formation and nucleation are not strongly affected by the MgO content, but that the crystal growth is enhanced for samples with 6.0 wt% MgO. Hibonite (CA6) bonding in the castable matrix showed a needlelike structure that could increase hot properties of the material. MgO content in the castable seems to affect the hibonite development. The development of a self-forming spinel castable without any synthetic spinel grains appears to be promissory for optimum refractory linings.

This study was carried out in conjunction with the investigation, reported in Part I, on the microstructural characteristics of an alumina-spinel castable with several percentages of MgO content. Bulk density and cold crushing strength of samples were evaluated dried and at three fired states (1000, 1200, 1400 °C). Results indicate little influence of MgO additions on physico-chemical properties of the alumina-magnesia/self-forming spinel castable. Characteristics compared with those reported for conventional alumina-spinel castables did not show large difference in values. Therefore, the alumina-magnesia/self-forming spinel castable could be a possible material for substitution of the conventional alumina-spinel castable.